PP HIPS Sheet Extruder HEY31

Model: HEY31
  • PP HIPS Sheet Extruder HEY31
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Product Detail

Product Tags

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Application

This sheet extrusion line to manufacture PP/HIPS Disposables containers like cup, tray, lid, multi-compartment plate and hinged containers etc. from PP/HIPS Sheet.

Total Requirement

Electrical require 380V Three-phase 50HZ
Available Material PP/HIPS
Max Sheet Width 850mm
Sheet Thickness 0.3-2.0mm ±0.01mm
(HIPS)Max Output(HIPS) 400-500kg/h
Sheet Production Line Speed 5-35m/min
Total Power 350kw  Actually 300kw
Consumption Of Compressed Air 1M3/H  0.5-0.7Mpa

Main Components

NO.

Parts of the Machine Unit

Unit

QTY

1  Single Screw Sheet Extruder

set

1

2

Plate Style Hydraulic Net-changing Device

set

1

3

Metering Pump

set

1

4

Inclined Tablet Press Machine

set

1

5

Roller Constant Temperature Device

set

1

6

Margin Cutting Device

set

1

7

Waste Winding Device

set

1

8

Tractor

set

1

9

Double Stations Sheet Roll Winding Machine

set

1

10

PLC Control Cabinet

set

1

Detail Specifications for Device and Components

φ120Sheet Extruder
Material of Barrel Screw 38CrMnAIA
Quenching-temper Treatment HB320-350
Surface Hardness of Screw HV950-1050
Diameter of Screw Ø120mm
Max. Output 380-450Kg/H
Screw L/D rate L/D 36:1 
Screw Structure Separate Structure
Rotation Speed of Screw 20-92r/min
Barrel Heating Areas 7Areas
Total heating power 50kw
Heating method Ceramic Heating Ring with Stainless Cover
temperature control meter Fuji Japan
Solid State Relay  Yangming Taiwan
cooling method Wind cooling, cooling fan is 0.37KW*7
Driving Motor WNM MOTOR 132kw
Frequency Converter Inovance
Reducer 16:1
Reducer Connects with Motor Directly, Coupling Connection
Plate Style Hydraulic Net Changer 1 set
Plate Style Net-Changer φ150
Pressure of Hydraulic System 16MPA  Motor Power 2.2kw
Net-changing Structure Single Plate with Double Holes
Heating Zone 1 Area
Heating Power 3kw  

 

Metering Pump 1 set
Metering Pump Rotation Speed 6-50r/min
Displacement of Metering Pump 200CC
Heating Power 8kw
Driving Motor 11kw
Frequency Conversion Speed Regulator Inovance
Pressure Sensor Italy GEFRAN
Die J.C time
Valid Width of Die 950mm
Die Lip Opening Size 2.0 mm
Heating Areas of Die Head 5Areas
Die Head Material 5CrNiMo
Heating Power 15kw
Form of Die Coat Hanger Type
Mould Cavity Treatment Surface chrome-plating and polishing treatment. Thickness of plated chrome layer is more than 0.06mm after polished. And roughness of surface is more than ▽12
Horizontal Three Rollers Calender
Speed 4-35m/min
Size of Upper Roller φ315mm*1000m*1
Diameter of Middle Roller and Down Roller φ520mm*1000mm*2
Material of Roller (42CrMo)
Surface Roughness of Roller Mirror Treatment Ra≤0.015um
Surface Hardness of Roller ≥HRC60
The Thickness of Chromium Coating 0.08-0.12mm
Motor Power 1.1kw
Converter Reducer GNORD
Servo Motor INOVANCE
Servo Controller INOVANCE
Way to adjust the rollers distance Hydraulic Cylinder Adjustment,
Three Rollers Bearing NSK
Roller Temperature Controller
Cooling Medium Water
Temperature Controlling Range Ordinary Temperature to 90℃
Temperature Control ≤±1℃
Heating Roller 6KW/Set*3 sets, Stainless Steel
Water Pump Power 3KW Three High Pressure Water Pump
Edge Cutting Device
Structure of Cutter Light Knife
QTY Two knifes for left and right sides,which can quickly adjust distance independently
Waste Edge Winding Torque Motor and RV reducer be connected directly
Tractor
Speed 4-35m/min
Down Steel Roller/Upper Rubber Roller The Thickness of NBR on the Surface of Roller is 20mm, surface shore hardness is between 65-70°
Rollers Model Ф205mm×1000mmФ215mm×1200mm
Converter Reducer GNORD
Servo Motor INOVANCE
Servo Controller INOVANCE
Double Stations Central Winding Machine
Winding Method  Central Winding by Air Expansion Shaft
Winding Power  Torque Motor
Tile Type Air Expansion Shaft  φ75×1000mm×2
Dia. Of Winding Sheet  ≤φ1000mm
Width of Winding Sheet  ≤1000mm

Controlling System

  1. Adopts INOVANCE PLC control, reflects the intelligent centralized control of the whole machine, indirect control circuit,and superior performance.
  2. Plastic sheet machine temperature controlled by Japan Fuji temperature-controlled meter PID, which precision can reach to ±1℃.
  3. Extruder main motor utilize WNM AC MOTOR, and control by INOVANCE frequency conversion speed regulator.
  4. Roller use GNORD converter reducer, which drive independently with servo motor,controlled by servo controller.
  5. Sheet extrusion line: High precision motion control function, convenient modular structure.
  6. Multilingual operating system, also have customized design.High intelligent machinery, simple operation.
  7. Other electrical brand of control system: Schneider Contactor, Schneider Thermo Relay, Schneider select switch and press-button, Schneider air switch, Taiwan Yangming Solid State Relay.
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